TECHNOLOGICAL SUPPORT OF GIGACYCLE FATIGUE OF SHAFT PARTS
Abstract and keywords
Abstract (English):
V stat'e izlozheny teoreticheskie osnovy i eksperimental'nyy podhod k obespecheniyu gigaciklovoy ustalosti detaley klassa valov pri nauchno obosnovannom podhode k proektirovaniyu operacionnyh tehnologicheskih processov finishnoy stadii obrabotki. Na osnove fundamental'nyh polozheniy teorii plasticheskoy deformacii metallov polucheny analiticheskie zavisimosti, svyazyvayuschie silovye, temperaturnye i skorostnye faktory lezviynyh i uprochnyayuschih metodov obrabotki na formirovanie parametrov sostoyaniya poverhnostnogo sloya, iz kotoryh naibol'shee vnimanie udeleno razmeru zerna metalla poverhnostnogo sloya. Dannyy parametr v znachitel'noy stepeni opredelyaet vozmozhnosti soprotivleniya processam ustalostnogo razrusheniya pri dislokacionnom mehanizme rosta ustalostnyh treschin. Teoreticheski obosnovana i eksperimental'no podtverzhdena vozmozhnost' tehnologicheskogo upravleniya koefficientom intensivnosti napryazheniy pri ciklicheskih nagruzheniyah za schet realizacii opredelennyh usloviy operacionnyh tehnologicheskih processov. V kachestve metodov obrabotki na finishnoy stadii tehnologicheskogo processa ispol'zovalis' lezviynye instrumenty iz chernoy oksidnoy keramiki i kompozitov, a takzhe iskusstvennye almazy dlya vyglazhivaniya. Dlya etih metodov obrabotki eksperimental'no ustanovleny vozmozhnosti upravleniya rezhimami kak tonkogo tocheniya, tak i almaznogo vyglazhivaniya razmerom zerna poverhnostnogo sloya detaley iz zakalennyh sredneuglerodistyh i legirovannyh staley. Polucheny eksperimental'nye zavisimosti predela vynoslivosti obrazcov iz ukazannyh materialov v zavisimosti ot razmera zerna poverhnostnogo sloya. Na osnove issledovaniy zavisimostey chisla ciklov do razrusheniya predstavlena real'naya kartina vozmozhnostey tehnologicheskogo obespecheniya gigaciklovoy ustalosti detaley klassa valov iz razlichnyh konstrukcionnyh materialov.

Keywords:
gigacycle fatigue, coefficient, intensity, stress, size, grain, strain rate, turning, diamond smoothing, endurance
References

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