GRAPHO-ANALYTICAL MODELING OF ROUGHNESS OF THE CUTTING TOOL FRONT HELICAL SURFACE
Abstract and keywords
Abstract (English):
The paper deals with a method for grapho-analytical modeling of micro-roughness (surface roughness) formed on the helical front surface of a cutting tool during its manufacture or resharpening using CNC grinding machines and grinding wheels with a simple shape of the generative surface. A simulation model of roughness on the formed front surface is presented, and a calculation scheme for determining its value is made. Based on the statistical results of the formed technological 3D models of helical front surfaces, the resulting equations of complete factorial experiments are presented, taking into account the combined influence of factors. Graphs of the normal distribution of the roughness parameter and the parameter of the grinding wheel installation affecting it are given. It is shown that an important result of modeling is the definition of the micro-roughness direction, and a recommendation is given to indicate the directions of micro-roughness in the drawings of the cutting tool in order to mearure roughness taking into account the requirements of regulatory and technical documentation.

Keywords:
tool, grooves, roughness, surface, 3D model, CNC machines, analysis
References

1. Suslov AG editor. Engineering of element surfaces. Moscow: Mashinostroenie; 2008.

2. GOST 25142-82 Surface roughness. Terms and definitions.

3. GOST 2789-73 Surface roughness. Parameters and characteristics.

4. Istotsky VV. Algorithm of graphoanalytic synthesis of shaped tools with screw teeth. Ores and Metals. 2019;1:72-77.

5. Istotsky VV, Protasyev VB. Designing the cutting part of shaped tools using virtual analogues of CNC grinding machines based on Boolean algebra. Proceedings of the International Anniversary Scientific and Technical Conference, January 29-30, 2007: Problems of Forming Parts During Cutting; Izvestiya TulGU. Tula: TulGU Publishing House; 2006.

6. Istotsky VV. Mathematical model of the cutting ability of diamond circles while forming screw chip grooves of cutting tools. Izvestiya Tula State University. Technical Sciences. Tula: TulSU Publishing House. 2023;1:459-464.

7. Gismetulin AR, Sidorenko OM. Modeling of surface roughness during flat grinding operations. Izvestia of Samara Scientific Center of the Russian Academy of Sciences. 2012;14(4-3):850-855.

8. Protasyev VB, Istotsky VV. Design of shaped tools manufactured using CNC grinding machines. Moscow: INFRA-M: 2011.

9. Istotsky VV. Theoretical foundations of designing shaped tools with screw teeth and the technology of their shaping on CNC machines with application of graphoanalytic synthesis [dissertation]. [Tula (RF)]; 2019.

10. GOST 2.309-73 Designations system for design documentation. Designations of surface finish.

11. Instructional guidelines MU 29-86 Application of GOST 2789-73 Surface roughness. Parameters and characteristics and GOST 2.309-73 Surface roughness designations at industrial enterprises. 1986.

12. GOST 32405-2013 Solid hardmetal end mills with cylindrical shank. Engineerimg conditions.

13. Protasyev VB, Ilyukhin SI, Istotsky VV, Khandozhko AV, Seneshkov AE. Development of technical documentation for complex-profile tools manufactured on CNC grinding machines. Proceedings of the International Scientific and Technical Conference, 2003: Instrumental Systems - Past, Present, Future; Izvestiya TulGU. Mashinostroenie. Tula: TulGU; 2003.

Login or Create
* Forgot password?