THEORETICAL DEFINITION FOR QUALITY PARAMETERS OF SURFACE LAYER IN PARTS, TOOL-ELECTRODE WEAR AND PROCESS PRODUCTIVITY AT ELECTROEROSION MACHINING
Rubrics: MECHANICAL ENGINEERING AND TRANSPORT
Authors:
Type:
Article
Pages:
from 67
to 73
Status:
Published
Received:
14.03.2016
Accepted:
14.03.2016
Published:
14.03.2016
Language:
Russian
Keywords:
surface quality, surface roughness, surface corrugation, residual stresses, microhardness, tool wear, process productivity, electro-erosion machining
Abstract (English):
An electric erosion process serves as a basis for electroerosion machining (EEM) as a result of which occurs a material removal from the surface of a product. The destruction of electrode surface takes place at the expense of melting and partial evaporation of material. As a result of this the cavities called holes remain on a surface and also changes arise on the surface layer of a billet. A microrelief of a surface is formed with considerable quantity of mutually covered holes having different geometrics the knowledge of which allowed determining height and pitch parameters of roughness. Upon a corrugation formation at electroerosion machining has an influence a lot of factors which may be or may be not depending on a machining procedure and on whether machining is to be carried out on solid material or a surface prepared earlier should be machined. To the basic factors affecting the surface corrugation at EEM should be referred parameters conditioned on the influence of a billet initial corrugation, tool initial corrugation, influence of fluctuations in technological modes of machining. Having defined these parameters it should be possible to compute a corrugation at EEM. To analyze microhardness and residual stresses at EEM, first, it should be necessary to know a temper-ature field distribution in the surface layer of a product that will allow defining quality parameters mentioned above. To determine volumetric wear of a tool-electrode and EEM productivity it should be necessary to know the following: physical stress-strain properties of work material and material of a tool-electrode; modes of electro-erosion machining; properties of dielectric liquid.
An electric erosion process serves as a basis for electroerosion machining (EEM) as a result of which occurs a material removal from the surface of a product. The destruction of electrode surface takes place at the expense of melting and partial evaporation of material. As a result of this the cavities called holes remain on a surface and also changes arise on the surface layer of a billet. A microrelief of a surface is formed with considerable quantity of mutually covered holes having different geometrics the knowledge of which allowed determining height and pitch parameters of roughness. Upon a corrugation formation at electroerosion machining has an influence a lot of factors which may be or may be not depending on a machining procedure and on whether machining is to be carried out on solid material or a surface prepared earlier should be machined. To the basic factors affecting the surface corrugation at EEM should be referred parameters conditioned on the influence of a billet initial corrugation, tool initial corrugation, influence of fluctuations in technological modes of machining. Having defined these parameters it should be possible to compute a corrugation at EEM. To analyze microhardness and residual stresses at EEM, first, it should be necessary to know a temper-ature field distribution in the surface layer of a product that will allow defining quality parameters mentioned above. To determine volumetric wear of a tool-electrode and EEM productivity it should be necessary to know the following: physical stress-strain properties of work material and material of a tool-electrode; modes of electro-erosion machining; properties of dielectric liquid.
Keywords:
surface quality, surface roughness, surface corrugation, residual stresses, microhardness, tool wear, process productivity, electro-erosion machining
surface quality, surface roughness, surface corrugation, residual stresses, microhardness, tool wear, process productivity, electro-erosion machining
The article is retracted.
