graduate student
Stary Oskol, Belgorod, Russian Federation
employee
Stary Oskol, Belgorod, Russian Federation
UDC 621.791.927.5
Russian Library and Bibliographic Classification 344
The study objective is to study the wear resistance of surfacing materials. The task to which the paper is devoted is to increase the inter-repair operation period of gravity roll carrier elements operating in harsh conditions. A method is presented for restoring worn parts by electrode surfacing with flux cored wire with high-melting components under a layer of flux. It is known that when high-melting components such as tungsten (W), tungsten carbide (WC) and boron nitride (BNg) are added to the charge, the hardness and wear resistance of the restored surfaces increase. For surfacing the experimental samples, substrates made of steel grade 30HGSA GOST 4543-2016 with a diameter of 80 mm and a thickness of 20 mm are used. The samples are deposited in the laboratory for the restoration and hardening of mining and metallurgical equipment parts at NUST MISIS. The surfacing is carried out under a layer of keramax UF-02 grade flux. Thermal treatment is performed to relieve the internal stresses of the samples. The samples are cut on a multifunctional cutting machine. Further, the samples are subjected to abrasion by abrasive wear and abrasion under sliding friction conditions on special laboratory installations. The method of testing for abrasive wear and abrasion under sliding friction conditions is described. The novelty of the work is in the study of the wear resistance of experimental surfacing materials when worn under conditions of sliding friction and abrasive wear, and their comparison with hardness. The results of experimental studies of abrasive wear and abrasion under sliding friction conditions of deposited materials are presented. Conclusions are given for each studied material. Conclusions: based on the test results, further directions have been formulated for the study of surfacing materials for machinability by cutting, with the subsequent determination of the rational ratio of high-melting components of flux cored wire.
wire, wear, hexagonal boron nitride, tungsten carbide, electric arc welding, sliding friction
1. Babinets AA, Ryabtsev IA, Kondratyev IA, Ryabtsev II, Gordan GN. Study of the thermal stability of deposited metal intended for the restoration of forming rolls. Automatic Welding. 2014;5:17-21.
2. Titarenko VI, Titarenko AV, Tkachenko OV, Golyakevich AA, Orlov LN, Giyuk SP. Surfacing technologies, equipment and materials – an effective tool for reducing costs in industrial enterprises. Svarshchik. 2009;3:22-27.
3. Sokolov GN, Zorin IV, Artemyev AA, Litvinenko-Arkov VB, Dubtsov YuN, Lysak VI, Kharlamov VO, Samokhin AV, Tsvetkov YuV. Features of forming the structure and properties of deposited alloys under the influence of nanoparticles of refractory compounds. Physics and Chemistry of Materials Treatment. 2014;2:38-47.
4. Berdnikov SN, Podosyan AA, Vdovin KN, Berdnikov AS. Causes of failure of strand casting rolls and the search for new materials and structures for their manufacture. Stal (Steel). 2012;2:95-98.
5. Dubrovsky SA, Popov AV, Gorpinchenko MA. Restoration of strand casting rolls by electroslag remelting. Stal (Steel). 2013;12:48-50.
6. Ustimenko AA, Kirnos OYa, Neroda VYa, Gorelov VP, Vozyanov EI, Artemov VI, Zinkovsky GV. On the fundamental features of the development, production and application of surfacing materials intended for surface hardening of strand casting rolls. Ferrous Metallurgy. Bulletin of Scientific, Technical and Economic Information. 2010;1(1321):74-77.
7. Repnikov NI, Makarov AV, Kudryashov AE, Boyko PF, Mamkin VA. Determination of promising surfacing materials for the restoration of rolls of secondary cooling strand casting using structural and tribological research methods. Proceedings of the Thirteenth All-Russian Scientific and Practical Conference with International participation, 2016: Modern Problems of Mining and Metallurgical Complex. Science and Production. 2016. p. 280-284.
8. Sokolov GN, Artemyev AA, Dubtsov YuN, Eremin EN. The influence of nitrogen and titanium carbonitride particles on structure and properties of metal FeC-Cr-Ni-Mo system deposited by flux wire. Omsk Scientific Bulletin. 2018;2(158):15-19.
9. Kudryashov AE, Makarov AV, Vladimirov AA. Increasing the durability of gravity roll carrier elements by electric arc surfacing using advanced surfacing materials modified with refractory components. Collection of Reports of the 12th International Symposium Powder Metallurgy, 2021: Surface Engineering, New Powder Composite Materials. Welding; 2021. p. 123-127.
10. Novotochinov AP, Vladimirov A. Rational composition of refractory components of welding wire to ensure wear resistance of working surfaces of parts. Bulletin of BSTU named after V.G. Shukhov. 2025;2:117-129. DOI:https://doi.org/10.34031/2071-7318-2024-10-2-117-129.
11. Novotochinov AP. Investigation of the abrasive wear resistance of ASM-4430 surfacing materials modified with refractory components. Proceedings of the XX All-Russian Scientific and Practical Conference of Students and Postgraduates, 2024: Modern Problems of Mining and Metallurgical Complex. Science and Production; Stary Oskol; 2024.
12. Novotochinov AP. Investigation of adhesive wear resistance of ASM-4430 surfacing materials modified with refractory components Proceedings of the XX All-Russian Scientific and Practical Conference of Students and Postgraduates, 2024: Modern Problems of Mining and Metallurgical Complex. Science and Production; Stary Oskol; 2024.



